XL40 (D/C) LED Headlight Kit w/ KTM '20-22 Shell - KTM 150-300 XC-W/XC-W TPI/XC TPI/XCF-W (’20-22); 350-500 EXC-F (’20-23)

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit — purpose-built for KTM XC-W, XC-W TPI, XC TPI, EXC-F, and XCF-W motorcycles. Inspired by the performance of the XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. Engineered for dirt bikes with lower-output OEM stators, it draws just 43.5W — a powerful upgrade without the large power draw.

Paired with the signature XL Trail Lens, the XL40 produces both vertical and horizontal beam patterns with exceptional near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through vertical transitions, quick elevation changes, and tight corners. The result is a smooth, evenly distributed field of light that inspires confidence in the most demanding terrain.

The XL40 comes pre-installed in a new KTM 2020–2023 headlight shell for a true plug-and-play installation experience. 

Note: For Hi/Low functionality, the KTM/Husqvarna Hi/Low Harness (12-9016) is required and sold separately. The Hi-Beam Indicator will remain on when using the Hi/Low KTM/Husqvarna relay harness.

Kit Includes:

• (1x) XL40 (D/C) – Trail Lens Clear
• (1x) KTM 2020-2023 Headlight Shell
• All Necessary Mounting Hardware

XL40 Specifications (per light):

• Lumens: 5,224 (Hi)/ 1,435 (Low)
• Watts/Amps: 43.5W/3.4A @ 12.8V 

XL40 ELS Score:

• XL40, Trail lens, high beam: 92°/5.9/226’/5224
• XL40 Trail lens, low beam: 74°/5.9/119’/1435 

The Baja Designs Advantage

• Limited Lifetime Warranty – Complete Purchase Protection
• uService – Replaceable Lenses And Optics
• ClearView – All The Light, Right Where You Need It
• MoistureBlock – Waterproof, Rain Proof, Submersible
• CopperDrive – Safely Driving LEDs at 100 Percent
• 5000K Daylight – Less Driver Fatigue, Natural Color